NAME R2R pilot line of nano- and micro-structuring of flexible substrates

DESCRIPTION

Manufacture of functional flexible substrates with micro and nanostructures on Surface performed via continuious web structuring using Roll to Roll technology. Development of masters and structured rollers to be used on the R2R equipment. Involvement of thermoplastics and photocurable resins to obtain sheets with different surface functionalities, such as: Antimicrobial capacity, superhydrophilia and superhydrophobic, improvement of mechanical properties, aerodynamic and hydrodynamic improvement, antireflective, etc.

MOST OUTSTANDING EQUIPMENT AND COMPONENTS

  • Two pilot lines of nano- and micro-structuring using R2R technology adapted to thermoplastics and light-cured resins

    The characteristics of the equipment are shown below:
    Ultraviolet (UV) and thermal curing modules
    Speed range: 0.05-5 m / min
    Resin deposition by inverse engraved hole
    Maximum pressure of the thermal module: 5000 N
    Temperature up to 250ºC
    Sheet width of 100 mm
    Alignment of the sheet by ultrasound inspection
    Process voltage sensor

SERVICES OFFERED BY THE ASSET

Continuous manufacture of anti-reflective surfaces

Design and manufacture of micro and nanostructures in flexible surfaces using R2R continuous nanoimprint technology.

Continuous manufacture of antimicrobial surfaces

Design and development of flexible surfaces containing structures in the micro and nanometric scale that prevent the adhesion of bacteria. Continuous process using nanoimpression technology and continuous R2R laser technology.

ENTITY MANAGING THE ASSET

ENTITY MANAGING THE ASSET
FUNDACIÓN TEKNIKER
Contact person:
Aitor Alzaga
aitor.alzaga@tekniker.es