NAME Machining cell for critical components
Machining cell to define optimized working conditions ensuring the surface integrity condition. The cell is composed by a vertical CNC lathe, a broaching machine and a CNC miling machine tool. The cell is completed with several equipments that allow to measure essential aspects to be able to evaluate the result of the working conditions employed in turning, milling, micromilling and broaching (off line/on line). In this way, the measurement of the following parameters such as cutting forces, temperature, tool wear, roughness, resiaul stresses, material damage are allowed. Some of the equipment is located in the materials laboratory and is accredited by the ENAC to carry out this type of measure. There are different types of microscopy (optics and SEM), macroscopy and profilometry.
FIELDS OF APPLICATION
Machining and Multitasking
MOST OUTSTANDING EQUIPMENT AND COMPONENTS
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5 Axis mIlling Machine Mikron MILL P 800 U
Five axis CNC milling machine for machining complex components : blades, impellers, blisks (800x800x550mm)
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Broaching Machine EKIN RAS hydraulic
External vertical broaching machine of 10Tm (hydraulic)
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Materials laboratory to caracteriza surface damage in machined surfaces
Materials laboratory equipped with optical and electronic microscope and microhardness measurement for material characterization
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Residual stresses measurement by Hole drilling (MTS3000 - Restan)
Equipment for measuring surface residual stresses by hole drilling in machined surfaces
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Vertical CNC Lathe Danobat TV700
Vertical CNC lathe for machining dics of 700mm diameter and 100mm thickness
SERVICES OFFERED BY THE ASSET
Analysis of surfacce integrity: mesurement of surface defects (IT018) (Acredited by ENAC)
Analysis of surfce defects generated during manufacturing processses and specialy in machining. Acredited by ENAC.
Process windows definition considering surface integrity aspects
Search for working conditions (cutting tools, cutting conditions, cooling.....) experimental tests and modelling that guarantee in critical components the condition of adequate surface integrity.
Training
Training courses for New professionals and people with some experience in companies.
ENTITY MANAGING THE ASSET
Contact person:
Pedro-José ARRAZOLA
pjarrazola@mondragon.edu