Cell for research and development on robotic machining. It is formed by a heavy industrial robot Stäubli TX200 with a nominal payload of 100 kg, carrying a high speed spindle of 14 kW, 24000 rpm, HSK-F63 cone and liquid cooling of the spindle. It includes a rotary table with the capability to handle parts weighing up to 1500 kg during an interpolated movement with the robot, and an automatic tool changing system for up to six different tools. The robotic cell is programmed with G code manually or with Autodesk Delcam PowerMill Robot CAD/CAM. A knematic and dynamic model in Matlab/Simulink is available as a virtual twin of the real robot. The cell integrates a process data monitoring system with cloud based analytics capability, and a real time process controller programmable in Matlab, Simulink or Codesys.
Manufacture and assembly of components by robots
Automatic changer of up to 6 tools, including automatic tool length calibrator
1450 mm diameter revolving table, 1500 kg. maximum load
Cloud based monitoring and analysis using OPC DA/UA, MT Connect, Modbus TCP, Profinet, Profibus, I/O-Link, SQL, ODBC, XML, API Rest, MQTT
Process monitoring sensors: force, vibration, position, thermography, computer vision for part measurement, surface roughness, etc
Robot programming CAD/CAM Autodesk Delcam PowerMill Robot. Stäubli SRS simulator, touch panel for on-site programming
Stäubli TX200 industrial robot (1 unit, nominal payload 100 kg)
14 kW electro-spindle, 24000 rpm, liquid cooling, HSK-F63 tool holder, various hard metal and diamond tools.
Essays, training and analysis of results in robotic CAM CAD programming and kinematic simulation and dynamics of robots in Matlab
Feasibility study, tests and results analysis in the milling, drilling, recanteado and turning parts of materials such as aluminum, composite, carbon, fiberglass, polymer, resin and sand