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NAME

Cell for research on robotic machining

DESCRIPTION

Cell for research and development on robotic machining. It is formed by a heavy industrial robot Stäubli TX200 with a nominal payload of 100 kg, carrying a high speed spindle of 14 kW, 24000 rpm, HSK-F63 cone and liquid cooling of the spindle. It includes a rotary table with the capability to handle parts weighing up to 1500 kg during an interpolated movement with the robot, and an automatic tool changing system for up to six different tools. The robotic cell is programmed with G code manually or with Autodesk Delcam PowerMill Robot CAD/CAM. A knematic and dynamic model in Matlab/Simulink is available as a virtual twin of the real robot. The cell integrates a process data monitoring system with cloud based analytics capability, and a real time process controller programmable in Matlab, Simulink or Codesys.

MOST OUTSTANDING EQUIPMENT AND COMPONENTS

Automatic changer of up to 6 tools, including automatic tool length calibrator +

1450 mm diameter revolving table, 1500 kg. maximum load

Robot programming CAD/CAM Autodesk Delcam PowerMill Robot. Stäubli SRS simulator, touch panel for on-site programming +
Cloud based monitoring and analysis using OPC DA/UA, MT Connect, Modbus TCP, Profinet, Profibus, I/O-Link, SQL, ODBC, XML, API Rest, MQTT +
Process monitoring sensors: force, vibration, position, thermography, computer vision for part measurement, surface roughness, etc +
Stäubli TX200 industrial robot (1 unit, nominal payload 100 kg) +

14 kW electro-spindle, 24000 rpm, liquid cooling, HSK-F63 tool holder, various hard metal and diamond tools.

SERVICES OFFERED BY THE ASSET

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Research in robotic machining of metal and non-metal parts

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Research in programming and simulation of robots and robotic cells

ENTITY MANAGING THE ASSET

IK4-IDEKO

Arriaga kalea, 2

20870 ELGOIBAR, GIPUZKOA

Contact person:

Asier Barrios

abarrios@ideko.es

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