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NAME

Cell for research on manufacturing and inspection of metal and composite parts

DESCRIPTION

Cell for research on robotic systems for manufacturing and inspection of metal and composite parts. it has three medium size industrial robots and specific tools to perform manufacturing operations, such as finishing of metal parts (grinding, polishing, deburring), manufacturing of composite parts and non-destructive testing by ultrasonics and eddy currents. It is a fenced space for operator safety, with a 3 meter long aluminum table for the mounting of parts and a lower tray to collect liquids used during inspection. It integrates a dust and chip suction system, and electric and pneumatic source to feed the tools. The necessary software for cell programming is available. It integrates a cloud based monitoring and analytics system, and a real time process controller programmable in Matlab, Simulink and Codesys.

MOST OUTSTANDING EQUIPMENT AND COMPONENTS

Kuka KR16 Industrial robots +

Kuka KR16 industrial robots (2 units, nominal load 16 kg, with the possibility of synchronizing movements between them with Kuka RoboTeam)

Monitoring and analysis in the cloud +

Monitoring and analysis in the cloud with OPC DA/UA, MT Connect, Modbus TCP, Profinet, Profibus, I/O-Link, SQL, ODBC, XML, Rest API, MQTT and programmable real-time process controller in Matlab, Simulink and Codesys.

Sensors for process monitoring +

Sensors for process monitoring: force, vibration, position, thermography, dimensional artificial vision, surface roughness, etc.

Stäubli TX90L industrial robot +

Stäubli TX90L industrial robot (1 unit, nominal load 6 kg, maximum 15 kg) Stäubli SRS, Kuka WorkVisual, CAD/CAM Delcam Autodesk PowerMill Robot programming software

UT inspection and manufacturing tools +

UT inspection tools: mono-element transducers and Phased Array transducers, Olympus Focus PX acquisition system. Induced currents, Olympus Omniscan NX acquisition systems.Tool for manufacturing metal parts by abrasion, radial flexibility, pneumatic force control and pneumatic motor.

SERVICES OFFERED BY THE ASSET

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Research in the robotization of manual manufacturing operations

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Investigación en fabricación de composites

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Investigation in the superficial finishing of metallic pieces

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Research in industrial robot control techniques

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Research in communications and connectivity with robots

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Investigation in defect inspection through non-destructive testing

ENTITY MANAGING THE ASSET

IK4-IDEKO

Arriaga kalea, 2

20870 ELGOIBAR, GIPUZKOA

Contact person:

Asier Barrios

abarrios@ideko.es

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